WINDSHIELDS & FAIRINGS AUDIO, COMMUNICATION & MOUNTS SADDLEBAGS & LUGGAGE SEATS & SISSY BARS FUEL/AIR SYSTEMS EXHAUST TRANSMISSION & DRIVELINE ENGINE GASKETS & SEALS LIGHTING ELECTRICAL HANDLEBARS, CONTROLS & MIRRORS CABLES TANKS & OIL FILTERS BRAKES DASHES & GAUGES FENDERS & LICENSE PLATE FRAMES HARDWARE, COVERS & GENERAL FRAMES & SUSPENSION FOOTRESTS & FLOORBOARDS WHEELS & AXLES SECTION 6 All part numbers in BLUE are new for 2024. 445 See OLDBOOK For Early Model Applications DISCLAIMER: *EMIS (EMISSIONS CATEGORIZATION CODE). SEE PAGES 5-7 FOR CATEGORY CODES, IMPORTANT EPA/CARB EMISSION DEFINITIONS AND REGULATORY COMPLIANCE AND NOTICE REGARDING NOISE REGULATIONS. PRODUCTS NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED MOTOR VEHICLES IF NOT CATEGORIZED AS “1” OR “4”. EASY KITS PART # DESCRIPTION EMIS* 42MM 42-18 For 99-06 Twin Cam (not for use with stock air cleaner; requires a hi-perf air cleaner; use stock air cleaner cover; may be used with a Screamin’ Eagle air filter kit) 3 42-11 For 94-06 XL 1200 models and 94-02 Buell; must use aftermarket air filter (include air filter adapter) 3 TOTAL KITS PART # DESCRIPTION EMIS* 42MM CARB KITS 42-19 For 99-06 Twin Cam 3 45MM CARB KITS 45-4X For 99-06 Twin Cam 3 HSR42 AND HSR45 SMOOTHBORE CARBURETOR KITS •Kits include the 42mm/45mm smoothbore carb in a natural finish •Easier, faster installation using stock CV throttle cables •Excellent throttle response, more power, improved acceleration and better gas mileage •Order fewer part numbers to cover more applications •HSR smoothbore carbs offer excellent throttle response and control •Well-made for years of dependable service •See page 453 for additional main and pilot jets •Installation instructions and hardware included NOTE: Kits are not for use on models with cruise controls. PART # DESCRIPTION EMIS* TM42-6 42mm carb, standard finish 3 PART # DESCRIPTION EMIS* TM42-6P 42mm carb, polished finish 3 PART # DESCRIPTION EMIS* TM45-2 45mm carb, standard finish 3 HSR42 AND HSR45 SMOOTHBORE CARBURETORS •For the high-performance engine builder who needs a carb for specific custom applications •HSR smoothbore carbs offer excellent throttle response and control •Well-made for years of dependable service •See page 453 for additional main and pilot jets NOTE: Choke cable included, except for the TM42-6, which uses stock choke cable from CV-type carb. NOTE: Airbox adapter not included. NOTE: Kits are not for use on models with cruise controls. 42MM EASY KITS •Accepts the original H-D intake manifold, choke cable, and throttle cables •Keep the stock look of your bike •Recommend the use of a high-flow air filter designed for the stock CV carb •Made in Japan 42MM/45MM TOTAL KITS •Includes performance intake manifold, rubber flange, 42mm or 45mm carb, high-flow K&N filter, air cleaner cover, breather kit and hardware •Made in Japan FOR 99-06 BIG TWIN AND 86-06 XL PART # DESCRIPTION EMIS* SUPER E 1002-0025 Natural finish, std. bore 3 1002-0059 Black finish, std. bore 3 1001-0043 Black finish, big bore 3 PART # DESCRIPTION EMIS* SUPER G 1002-0026 Natural finish, std. bore 3 1001-0044 Black finish, big bore 3 SUPER E AND G CARBURETORS •Four fuel delivery ports for better fuel flow •O-ring sealed idle mixture screw •Increased airflow for more horsepower •Adjustable accelerator pump for quick throttle response and easy starting •Uses the OEM dual-cable throttle system for smooth, reliable operation •Variable position enrichment starting system •High-quality fit and finish •Super E carburetors have 17/8” throat at the butterfly and a 1.5625” venturi; recommended for use on Big Twin or XL engines up to 100 cubic inches in displacement •Super G carburetors have a 21/16” throat at the butterfly and a 1.75” venturi; recommended for use on high-performance and modified engines 90 cubic inches or larger in displacement •Super G carburetors are not recommended for smaller-displacement, low compression engines •Big bore carburetors also available, feature a 7% larger venturi for more airflow •Sold each 45-4X 42-18 TM42-6P TM42-6 1001-0044 1002-0025
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